Equipment

Equipment

Juki

We have four JUKI  and Samsung machines that provide surface mount technology (SMT) capabilities—and speed. These allow for:

  • Extreme precision
  • Touch-free capabilities
  • Multi-head vision
  • Laser-centering
  • Capacity to place 28,000 components an hour

Heller 18-zone Oven

This machine includes high-speed Z-axis motion, allowing for faster processing and reduced soldering time.

  • Extensive mixed technology capability
  • Laminar flow
  • RoHS and lead wave soldering
  • Camera Centering System
  • Point-to-point selective soldering

Mirtec

Featuring four 18 Mega Pixel Side-View Cameras as well as a 15 Mega Pixel CoaXPress Top-Down Camera, this machine allows for high-quality 3D AOI. 

  • Automated SMT Optical Inspection (AOI) of part numbers
  • Verifies soldering and polarity

Ersa Versaflow

Ersa Smartflow

Ersa Stencil Printer

All Equipment

Placement

  • Juki 3020
  • Juki 760
  • Samsung 482 flexible Pick and Place with STF100S Matrix Tray changer
  • Heller 14-zone reflow ovens
  • Metal Scorpion BGA rework station
  • Inline inspection stations Laser etch machine

Reflow Ovens

  • 2  Heller 1707 reflow ovens
  • 7 top zones, 7 bottom zones
  • Heller 1809 MK 5 Reflow Oven
  • 9 top zones, 9 bottom zones

Stencil Printing

  • MPM Accuflex
  • Juki GKG K2
  • My600 Jet Printer
  • ESE US2000X

Selective Solder Capability

  • ERSA Versaflow  335 Global edition
    • Auto fluxer
    • Dual magnetic pump
    • Top and bottom preheater
    • Excellent process control
    • Best for high volume jobs
  • ERSA Smartflow 2020
    • Auto fluxer
    • Single magnetic pump
    • Top and bottom preheat
    • Excellent process control
    • Best for small volume jobs

Mirtec MV3 Omni Desktop AOI

  • 15 Mega Pixel camera technology
  • 10 Mega Pixel side view camera technology
  • 10 micron/pixel precision
  • Full 3D co-planarity and solder fillet inspection

Super Mole Gold Thermal Profiler

  • 6 Thermocouple inputs
  • Ovenrider® to verify reflow oven temperature accuracy

Board Baking Oven

  • TPS Blue M LO-136 P Laboratory Oven
  • Multi-step Profiling Temperature Controller
  • Oven for board baking. All boards that go through the reflow ovens get baked first.

Board Washing Capability

  • Austin America Aqua-Therm 9200, 1-Aqueous Technologies AQ400
  • Aqua-Therm 9200 – Open loop wash, Chem wash, De-I water
  • Aqua-Therm 9200 – water/chemistry capable with 12 programmable recipes

Inspection Capability

  • Tagarno FHD Trend
  • Tagarno HD Uno
  • Mantis Elite

X-Ray Capability

  • XJ Electronics X-Quick Vi3
  • Allows X-ray inspection for bottom terminated components such as QFN, LGA, and BGA. Manual inspection for opens, shorts and alignment not visible with optical inspection
  • Count parts for accurate inventory control with image pixel technology

Software Capability

  • Misys for Manufacturing ERP software
  • Viewmate Pro
  • Labelmark 6 Pro
  • MoleMap
  • SmartSM
  • Juki IS Intelligent Shop floor solutions
  • AOI MV-7 offline teach tool software
  • AOI Remote Repair Software
  • T-OLP software for offline programming and optimization
  • ADD: ERSA CAD Assistant 3

Rework Capability

  • Metcal Scorpion Advanced Rework System
  • Pre-heater inner zone, outer zone reflow head
  • Closed loop, temperature control
  • Top & bottom heaters
  • Top & side view high-resolution cameras